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Audio input and output modules

About

This is a collection of small audio input and output modules. They are building blocks easing the realization of sound processors or synthesizers.

The modules are ready-to-use input buffers and line drivers for common but non-trivial types of audio signals, like balanced lines or hi-Z instruments. Thus, the main circuit board can focus on its own job without having to deal with the outside world interface.

Each board is made of 4 units. It is possible to cut a board with a saw to get the desired number of units. The power bus can be daisy-chained between several boards, possibly of different types.

The picture above shows the 2 combo input modules and 4 XLR outputs in an active crossover filter for a dual stereo amplification system.

Notes
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The XLR input is for line only, it is not suitable for microphones (level too low, no phantom power).

Power requires clean ±15 V DC supply. However any voltage will do, as long as it is symmetric and allows the operational amplifiers to work in their duty range. Bulk capacitors must be provided upstream, as the modules only include local decoupling caps per chip. Current amount mostly depends on what the total opamp population needs.

Input modules have protection diodes against overvoltage. They are standard 1N4148, but it is possible to replace them with other types like Schottky to reduce the tolerance threshold.

Boards are held on the enclosure only with the audio connectors. This should be sufficient as they are quite lightweight. The PCB is distant from the inner edge of about 1 mm. The pitch between units of any type is 25 mm.

Resources

Bill of materials
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For a single unit. Version : 2024-06-18

Input / combo, balanced

NameQtyValueSpecific contraints
or model
C1 1100 nF Ceramic X7R, 50 V, pitch 2.5 mm, must fit in a DIP-8 socket
C2, C4, C12, C14422 pF Ceramic C0G/NP0, pitch 2.5 mm, 2.5 mm thick
C3, C13 247 µF 35 V, pitch 2.5 mm, Ø 6.3 mm
D1, D2, D11, D124Small signal silicon diode Reverse voltage > 60 V, 1N4148
J1 1Pin header 1×3 Optional (power)
J2 1Pin header 1×2 Optional (audio)
J3 1Female XLR-jack combo on PCB Neutrik NCJ6FAH
R1, R11 21 kΩ 500 mW is safer
R2, R12 2100 kΩ
R3, R4, R13, R14410 kΩ
U1 1Dual operational amplifier + socketDIP-8 package, NE5532

Input / jack, balanced

NameQtyValueSpecific contraints
or model
C1 1100 nF Ceramic X7R, 50 V, pitch 2.5 mm, must fit in a DIP-8 socket
C2, C4, C12, C14422 pF Ceramic C0G/NP0, pitch 2.5 mm, 2.5 mm thick
C3, C13 247 µF 35 V, pitch 2.5 mm, Ø 6.3 mm
D1, D2, D11, D124Small signal silicon diode Reverse voltage > 60 V, 1N4148
J1 1Pin header 1×3 Optional (power)
J2 1Pin header 1×2 Optional (audio)
J3 1¼” female jack, stereo, switched, horizontal on PCBNeutrik NMJ6HCD2
R1, R11 21 kΩ 500 mW is safer
R2, R12 2100 kΩ
R3, R4, R13, R14410 kΩ
U1 1Dual operational amplifier + socketDIP-8 package, NE5532

Input / instrument

NameQtyValueSpecific contraints
or model
C1 1100 nF Ceramic X7R, 50 V, pitch 2.5 mm, must fit in a DIP-8 socket
C2 122 pF Ceramic C0G/NP0, pitch 2.5 mm, 2.5 mm thick
C3 1100 nF Film, pitch 5 mm, 7.2 × 4.5 mm² max
Ideally a material suitable for linearity (polypropylene)
D1, D2 2Small signal silicon diode Reverse voltage > 60 V, 1N4148
J1 1Pin header 1×3 Optional (power)
J2 1Pin header 1×2 Optional (audio)
J3 1¼” female jack, stereo, switched, horizontal on PCBNeutrik NMJ6HCD2
R1 11 kΩ 500 mW is safer
R3 22.2 MΩ
U1 1Dual operational amplifier + socketDIP-8 package, FET-based, OPA2134

Output / XLR, balanced

NameQtyValueSpecific contraints
or model
C1 1100 nF Ceramic X7R, 50 V, pitch 2.5 mm, must fit in a DIP-8 socket
C2, C4, C14 347 µF 35 V, pitch 2.5 mm, Ø 6.3 mm
C3, C13 322 pF Ceramic C0G/NP0, pitch 2.5 mm, 2.5 mm thick
J1 1Pin header 1×3 Optional (power)
J2 1Pin header 1×2 Optional (audio)
J3 1Male XLR connector on PCB Neutrik NC3MAH
R0, R1, R10, R1144.7 kΩ
R2, R3, R12, R13410 kΩ
R4, R14 2100 Ω
R5, R15 21.5 kΩ
U1 1Dual operational amplifier + socketDIP-8 package, NE5532

Output / jack, balanced

NameQtyValueSpecific contraints
or model
C1 1100 nF Ceramic X7R, 50 V, pitch 2.5 mm, must fit in a DIP-8 socket
C2, C4, C14 347 µF 35 V, pitch 2.5 mm, Ø 6.3 mm
C3, C13 322 pF Ceramic C0G/NP0, pitch 2.5 mm, 2.5 mm thick
J1 1Pin header 1×3 Optional (power)
J2 1Pin header 1×2 Optional (audio)
J3 1¼” female jack, stereo, switched, horizontal on PCBNeutrik NMJ6HCD2
R0, R1, R10, R1144.7 kΩ
R2, R3, R12, R13410 kΩ
R4, R14 2100 Ω
R5, R15 21.5 kΩ
U1 1Dual operational amplifier + socketDIP-8 package, NE5532

Unless specified :

Schematics and PCB
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Electronic schematics, Gerber files for the manufacturing, layouts and KiCAD 8 source files are located in the following archive: audio-inout-2024-06-19.zip (3015 kB). Pictures below are for illustration purpose only. Use the files from the archive as reference, layouts are located in the print subfolders.

I packed the components tightly to reduce the board area, so labelling them was a bit challenging. Sorry for the lack of readability.

I can provide PCBs at cost price + shipping fees (from France). These PCBs are earlier versions shown on the top picture, their dimensions are sligthly different of the provided files (24 mm wide and shorter) but they are electrically identical. Please contact me if you are interested.

 

 
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